高效叶片分离器
高效叶片分离器可以处理任何液-气比的气体,可高效的分离气体中携带的大量液体。其典型结构如下图所示:
High efficiency vane separator can deal with gas with any ratio of liquid to gas, and can efficiently separate a large amount of liquid carried in the gas. The typical structures are shown in the figure below:
原理描述/Principle
夹带液滴的气体流经叶片间的通道过程中,被叶片强制进行多次快速流向转变。在惯性力作用下,气体所夹带的液滴撞击到叶片表面,附着在叶片表面后通过液滴间的聚结效应形成液膜。附着在叶片表面的液膜在液体表面张力和气体动能的联合作用下被推入叶片的夹层,并在夹层中汇流,在重力作用下流入叶片下方的集液槽中,再通过降液管流到分离器底部。净化后的气体流出叶片组。
In the process of gas carrying droplets flowing through the channels between blades, the blades force them to make multiple rapid flow direction changes. Under the action of inertial force, the droplets carried by the gas impinge on the blade surface and form a liquid film through the agglomerating effect between the droplets. Under the combined action of liquid surface tension and gas kinetic energy, the liquid film attached to the blade surface is pushed into the interlayer of the blade, and converges in the interlayer. Under the action of gravity, it flows into the liquid collecting slot under the blade, and then flows to the bottom of the separator through the downcomer. The purified gas flows out of the blade group.
性能保证/ Performance Guarantee
n 100%去除大于或等于8μm的液滴,99%去除6~8μm的液滴。
100% removal of liquid droplets 8 μm or larger, and 99% removal of liquid droplets with 6 ~ 8 μm.
n 设备压降<10KPa
Flange/Flange pressure drop less than 10 KPa.
应用领域/Application
n 产品回收,如甲醇、氨的回收
Product recovery, such as methanol, ammonia recovery
n 合成氨装置煤气分离器、交换气分离器、洗涤塔内置叶片分离器
Gas separator, exchange gas separator and vane separator in scrubber of ammonia plant
n 尾气排放回收分离器
Vent recovery separator
n 传输管线、主要输送站、气体收集系统分离器、洗涤器
Transmission lines, main transfer stations, gas collection system separators/scrubbers
n 压缩机入口及机间分液器
Compressor suction & interstage separator
n 燃料气洗尘器、燃烧废气洗尘器、纸浆厂蒸发器
Fuel gas scrubber, exhaust gas scrubber, pulp mill evaporator
n 锅炉蒸汽汽包分离器、反应器蒸汽除沫器
Boiler steam drum and reactor steam demister
对比传统丝网除沫器的优点/ Advantages compared with traditional wire mesh demister
n 同样直径的设备,处理气量可增加30~40%
The ability to handle 30-40% higher than the same diameter wire mesh demister
n 很好的抗结垢能力
The higher anti-scaling ability than wire mesh demister
n 压降比丝网除沫器更低
The lower pressure drop than wire mesh demister
n 高分离效率:100% 去除8 微米及以上液滴
High separation efficiency: 100% removal of liquid droplets 8 micron or larger
叶片式分离内件/Vane Bundles
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